Magnetic Circuit Review
Material, geometry, air gap, pole orientation, and surrounding steel are reviewed against the required field, pull force, torque, or sensor signal.
Engineering Capabilities
Engineering support for custom magnet programs.
Support available through the manufacturing network can include magnetic simulation, material review, field mapping, pull-force testing, thermal review, coatings, magnetization planning, molded assembly design, and validation.
Simulation and analysis
Engineering review can compare magnetic output, field shape, force, torque, temperature margin, assembly fit, and production repeatability before tooling or sampling.
Field & Flux Simulation
Magnetostatic simulation support can compare field shape, flux density, pole balance, leakage field, and array behavior before tooling or sampling.
Pull Force & Torque Modeling
Attraction force, holding force, torque contribution, alignment force, and gap sensitivity can be estimated for assemblies, latches, arrays, and motor components.
Thermal & Demagnetization Review
Operating temperature, reverse field exposure, duty cycle, magnet thickness, and HRE-Free equivalency can be reviewed against demagnetization risk.
Magnetization Planning
Axial, diametric, radial, multi-pole, and custom magnetization patterns can be reviewed for fixture feasibility and measurable output.
Tolerance & Assembly Stack-Up
Dimensional tolerance, plastic carrier fit, magnet location, adhesive gap, retention method, and inspection points can be reviewed before launch.
Testing & Validation
Testing matched to the real application risk.
Testing should be selected around the way the magnet actually fails or succeeds in use. For some programs that means pull force and field shape; for others it means corrosion, thermal cycling, coating durability, magnet retention, or multi-pole inspection.
Surface gauss, flux, polarity, and field-map inspection
Pull force, retention force, alignment force, and assembly output checks
Dimensional inspection, visual criteria, chips, cracks, and edge condition review
Coating thickness, adhesion, corrosion resistance, and exposed-edge inspection
Humidity, salt spray, thermal cycling, high-temperature exposure, and life-cycle testing
Magnetization fixture validation, multi-pole verification, and production inspection planning
Assembly validation for molded carriers, bonded magnets, overmolded modules, and plastic housings
Prototype-to-production comparison so sample results translate into repeatable supply
Start with the sourcing question.
If the program needs a custom magnet, molded magnetic assembly, HRE-Free option, coating decision, or validation path, send contact details and Axis Magnetics will follow up within 24 hours.
Contact Axis Magnetics